Sauveur Technical Consultancy

Founder

Port of Tanjung Pelepas

Overseeing the repair and maintenance of 172 Rubber Tire Gantry(RTG) cranes and leading a team of 48 great technical personnel ranging from senior engineers to technicians. Implemented the management and enforcement of HSE compliance to drive and coach correct behaviours, promoting the reporting, ownership at the right level, and successful resolution of effective countermeasures. Support compliance with site-based systems and processes to highlight, identify and correct audit observations and increase compliance - owning and completing incident inquiries. Involved in the implementation of Reliability project consisting of lubrication management and oil analysis program. Involved process improvement program, introduced process verification and new process creation to improve maintenance execution with budget Management (planning, monitoring, and control of headcount, capital expenditures, and other Engineering expenses). Involved in safety improvement program implementation and involve in managing project-related Port Terminal Equipment purchase and delivery and also developing and implementing selected process measurement (KPI) to monitor performance and system effectiveness. 

Achievement Details:- 
Cost management: 
a)Cost saving of approximately RM10 million year to date is achieved via inventory reduction by consuming non-moving parts and removal of 
obsolete parts. 
b)Take cost out by performing in-housing of work with RM500,000 in value.
c)Budget: 100% of budget consumed as per the KPI.
Maintenance and reliability program: 
d)Completed the implementation of upgraded preventive maintenance 
program resulting in breakdown frequency reduction of 20% for first 
1 year.
e)Implementation of condition-based maintenance-oil analysis and lubrication plan.  
f)Corrective maintenance reduction from 80% to 60%. 
g)Technical Availability improvement up from 70% to 80%.

Project Manager

Leading Core team for maintenance excellence.
Developing and inducing Reliability Centered Maintenance for maintenance activity specifically for the improvement of Cost, Process, and Quality
Leading Reliability Team on cost-saving project and breakdown reduction studies and reliability improvement.

Maintenance Manager

Showa Denko Sdn Bhd

Lead a team of 60 great people and managed daily operations, including employee performance, preventive and corrective and safety program management. Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time. Managed stock item optimization within ideal parameters for expected needs using SAP and evaluated results to determine quality levels and isolate root causes of any identified faults. Implemented Reliability Centered Maintenance, focusing on condition-based monitoring activity, lubrication management, oil analysis, vibration monitoring, thermography, and planned maintenance optimization. Implemented employee incentive programs to identify and recognize top performers. Introduced effective technical training program to achieve high-quality performance. Providing direction for the maintenance and storeroom group assuring that all processes are performed in Standard Operating Procedures (SOPs). 

Achievement Details:- 
Quality Management:
a)Implemented SOPs for all processes as part of the quality management program for ISO9001. 
Budget: 
b)97% of the budget consumed as per the KPI.
c)Managed to bring down spare part value in stock by RM2 million by optimizing preventive maintenance. 
Maintenance and reliability program:
d)Set up the Reliability team, introduced oil analysis, vibration monitoring, and thermography, and bring down machine downtime via condition monitoring to optimize maintenance.
e)Implemented lubrication improvement for high-temperature fan bearing, replacement of lubricant resulting in lower downtime and production rejects.
f)Vibration analysis implementation for 
g)Performed commissioning of equipment in overseas plant in Spain.  
Improvement:
h)Oversee implementation of LEAN 5S and Kai-zens in maintenance. 
i)Audited supplier for ISO 9001 implementation.

SGL Carbon

Lead a team of 42 great people and managed daily operations, including employee performance, preventive and corrective and safety program management. Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time. Managed stock item optimization within ideal parameters for expected needs using SAP and evaluated results to determine quality levels and isolate root causes of any identified faults. Implemented Reliability Centered Maintenance, focusing on condition-based monitoring activity, lubrication management, oil analysis, vibration monitoring, thermography, and planned maintenance optimization. Implemented employee incentive programs to identify and recognize top performer. Introduced effective technical training program to achieve high quality performance. Providing direction for the maintenance and storeroom group assuring that all processes are performed in Standard Operating Procedures (SOPs). 

Achievement Details:- 
Quality Management:
a)Implemented SOPs for all processes as part of the quality management program for ISO9001. 
Budget: 
b)97% of the budget consumed as per the KPI.
c)Managed to bring down spare part value in stock by RM2 million by optimizing preventive maintenance. 
Maintenance and reliability program:
d)Set up the Reliability team, introduced oil analysis, vibration monitoring, and thermography, and bring down machine downtime via condition monitoring to optimize maintenance.
e)Implemented lubrication improvement for high-temperature fan bearing, replacement of lubricant resulting in lower downtime and production rejects.
f)Vibration analysis implementation for rotating equipment.

Maintenance And Repair Team Manager

ABB Malaysia Sdn Bhd

•	Ensure optimum maintenance and reliability of the entire plant
•	Oversee operations on a day-to-day basis and ensure that work is done safely, on time and within budget, and to the right quality standards.
•	Liaising with clients and reporting progress
•	Supervising contracted staff 
•	Meeting subcontractors 
•	Making safety inspections and site safety 
•	Checking and preparing site reports
•	Maintaining quality control procedures 
•	Motivating the workforce 
•	Problem solving

Site Manager ( Full Service)

ABB MALAYSIA SDN.BHD

Provide technical and reliable service for all industries; port, metal-minerals, oil and gas. Proactively contacting current and potential customers to generate sales and marketing of reliability services and parts. Generate quotes and follow up with customers and outside sales team to ensure quotes successfully transition to orders and manage these orders to ensure the delivery schedule is achieved. Act as key customer contact to provide information to customers on complete sales cycle from quote through delivery and target inactive and competitive accounts for conversion. Develop, sell, and convert accounts to recurring revenue service contracts. Utilize parts replenishment program to obtain business and provide leadership support for Maintenance Conscious Engineering strategies. Offered outsourced reliability support services in many in Malaysia and overseas such Brunei and China. Drive continuous improvement in safety performance, maintenance costs, reliability, and cost of quality goals. Provide technical assistance to maintenance personnel in diagnosing, troubleshooting, determining root causes of failures, and eliminating equipment problems. Periodically evaluate the effectiveness of maintenance programs and modify accordingly to ensure optimum reliability/cost benefits are maintained. Implement engineering requirements to satisfy mechanical integrity and reliability initiatives. Continually evaluated maintenance methodologies, preventative/predictive programs, work practices to improve equipment integrity, reliability, and reduce operational costs. Foster and support positive working relationships at site office levels and regions with internal and external customers.

Senior Reliability Engineer (Technical Services)

ABB MALAYSIA

Assist marketing and sales team building business prospect in Port Industry and assist commissioning manager and project manager in performance evaluation and project team members and in providing inputs for actual, planning, and forecasting progress reports including associated project. Develop and maintain relationships with contractors and field personnel to develop additional businesses for the group. Review vendor and subcontractor document submission, checking for compliance with project specification and providing comments as necessary. Managed escalations from direct reports during the testing and commissioning phase of the project an provided device testing, including writing testing, monitoring progress, and recording defects. Analyzed, troubleshooting software problems, and communicated possible solutions with the development team and specified system components and directed product modifications to comply with engineering design and performance specifications. 

Achievement Details:- 
a)Site Project Execution Leader for refurbishment project in Northport, Malaysia and manage refurbishment of 5 Ship To Shore cranes in Northport (Malaysia) Bhd to ABB Control System and Bromma spreader system. Project value RM13 million within timeline and budget. 
b)Refurbishment of 5 Rubber Tired Gantry cranes in Northport (Malaysia) Bhd. to ABB Control System and Bromma spreader system within timeline and budget. Project value RM 5 million. 
Commissioning of 3 Ship To Shore cranes in Northport and spare parts provision project worth RM2 million.

Engineer (Technical Services)

IMPSA PORT SYSTEM GLOBAL SERVICES

Job Responsibility:-

•	Maintenance and breakdown recovery for port equipment in Port of Singapore 
•	After sales service support for Ship to shore crane in Malaysia 
•	Part of technical team and implementation in IMPSA Crane 
•	Crane Information Management system called CODI (Container Operations Data Interchange). 
•	Implementation in Penang Port, Westport, Northport and PT Jakarta International Container Terminal (JICT)

Service Engineer

Port of Singapore Authority

Provided the support service for port operators such as Northport, Westport and Penang Port. Logged device failures caused by unexpected reactions during testing and coordinated with technical liaisons and construction team members to address technical issues for meeting project requirements. Specified system components and directed product modifications to comply with engineering design and performance specifications. Applied mechanical problem solving skills to develop creative solutions for quality products. Drove reliability and profitability through introduction of reliability centered maintenance system. Troubleshot and diagnosed Ship To Shore equipment issues, quickly made plans for repairs and monitored use to rectify issues.

Achievement Details:-
Completed planned 4 projects from beginning to end, focusing on timeline, budgets and mechanical feasibility.

•	Knowledge gathered:-
•	Troubleshooting of electrical and mechanical systems on container handling cranes equipment such as STS, OHBC, RTG, Prime Movers and Hauliers. 
•	Troubleshooting on various control systems such as
•	PLC-ABB,GEYASKAWA
•	AC and DC Drives-ABB,GE and YASKAWA
•	Hydraulic systems-REXROTH and VICKERS, 
•	Engines-CUMMINS,MITSHUBISHI and TRACTOR

Technical Specialist

With 29 years of experience, rose from the role of Maintenance technician to the Maintenance manager. Covered various industries such container terminal, oil and gas, pulp and paper and manufacturing.
Also experienced in the brown and green fields.
Perform the audit and improvement of maintenance for plant machinery and facility.
Vast work experience in countries such as Singapore, Indonesia, China, and Brunei.

Expertise acquired in:
-Plant maintenance and reliability program
-CMMS implementation
-Maintenance Planning
-Material planning
-CAPEX and OPEX management
-OEE and bottom-line improvement

Specialized in:-
-Asset condition audit for various industries.
-Reliability-centred maintenance consultation.
-Offshore support vessel audit and maintenance recommendations.
-Feasibility studies with outsourcing recommendations.
-Commissioning of various container terminal cranes.

Previous Employer:-
PSA 
IMPSA Port System
ABB
Showa Denko Carbon
Port of Tanjung Pelepas

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