GAK Enterprises Ltd

Launch Quality Control - Bentley motors through Tech Mahindra
- Virtual build using Delmia V5 to validate product and process for design for manufacture and concept feasibility.
- Virtual validation of the product and process for static and dynamic clashes, assembly sequence and ergonomic assessments.
- Creation and maintenance of build sequence within Delmia based on process documentation.
- Generation of product based on configured BoM for the complete vehicle within Delmia.
- Maintenance of all reports and KPI charts relevant to virtual analysis.
- Work with Client teams to support the resolution of issues identified through virtual build.

Virtual Manufacturing Engineer

Caterpillar Inc.

New Product Introduction team
-Developed digital roadmap for manufacturing engineering team based on Industry 4.0 maturity index.
-Performed virtual simulation and validation for New Product Introduction projects using Siemens Tecnomatix platform
-Soft automation using Microsoft Office 365: Power apps, Power Automate and Power BI
-Improve traceability for parts using OCR vision systems 
-Reduce NPI lead time by analysing current state, avoiding non-value adding processes and introducing digitization

Digital Manufacturing Engineer

Hyundai Motor India Ltd.

New Product Development: Digital factory and Robot Simulation team
-Automated 3D scanning & analysis system integration of Body in white quality inspection using Leica laser tracker and 3D scanner. Analysis is done using Polyworks software
-Performed quality inspection for body shop jigs and equipments using portable metrology systems like Leica laser tracker and t-probe
-Created virtual factory by 3D scanning using Leica scan station and point cloud reverse engineering using Cyclone software
-Validated the manufacturing process using digital mock ups and pre-assembly checks
-Design and simulation of manufacturing equipment for press, body, paint and assembly shops using CAD
-Industrial robot offline programming and online validation for welding, painting and 3D scanning applications
-Developed calibration system to improve robot offline program accuracy by 5 mm
Achievements and Cost saving
-Developed in house robot programming for welding, painting, 3D scanning and inspection - Savings up to 2 crores/new car model
-Developed robot calibration system using laser tracker and Pybotics toolbox

Digital Manufacturing Engineer - Passenger Car

Baja Bhais - PSG Tech

Steering & Suspension system lead

Design and fabrication of steering system for an All terrain vehicle. Participated in SAE Baja competitions held in 2014 and 2015

Team Captain - ATV Building Team

Passionate automobile engineer with around 8 years of experience in the manufacturing industry. 
Skilled in implementing manufacturing processes, developing production systems and analysing product designs. 
Specialised in digital manufacturing, simulation and automation.

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